IBC Heating Jackets – Buying Guide for Industrial Applications

When storing liquids at ambient temperatures, many substances become too viscous for efficient handling, processing, or draining. This can lead to significant product loss and operational inefficiencies. IBC heating jackets offer a professional and energy-efficient solution: they reduce viscosity by evenly heating the contents of IBC containers, enabling nearly loss-free draining and reliable processing – particularly important in industries like production, chemicals, and pharmaceuticals.

At MEILLER, we offer a wide range of high-quality IBC heating solutions that are designed to meet the demands of various industries. Our heating jackets allow for precise temperature regulation, ensuring that materials are ready for further processing or transport under optimal conditions. They are not only economical in their energy use, but also flexible, easy to install, and compatible with standard IBC sizes.

Why Use an IBC Heating Jacket?

• Reduce product viscosity for easier emptying and pumping.
• Minimize product loss – virtually no residue left in the container.
• Enable controlled processing of temperature-sensitive liquids.
• Prevent freezing of frost-sensitive substances during storage and transport.
• Increase efficiency in high-value sectors like the food or chemical industry.

Heating jackets ensure materials remain in optimal condition throughout your process chain. At MEILLER, we offer various models tailored to specific IBC sizes and industry requirements – including ATEX-compliant variants and versions suitable for food contact.

Efficient Heating for Enhanced Flow and Processing

Many raw materials and liquid products cannot be processed effectively at ambient temperatures. Substances like oils, fats, waxes, honey, syrups, or industrial pastes often become thick or even solid at lower temperatures, making them difficult to handle. The use of an IBC heating jacket enables a gentle and uniform increase in temperature, reducing the viscosity of the stored substance and allowing it to flow freely. This is especially beneficial when emptying the IBC, as almost no residue remains in the container. As a result, both the usability of the material and the efficiency of the production process are significantly improved.

Furthermore, heating jackets cacn serve as a preventive measure against frost damage. For substances that must not fall below a certain minimum temperature, a heating jacket acts as a reliable frost protection system. This is particularly important in outdoor storage areas or unheated warehouses during winter months.

Simple Handling and Flexible Use

IBC heating jackets from MEILLER are designed for straightforward and practical use. The jackets are wrapped around the IBC and secured using adjustable tension straps, allowing for a quick and tool-free installation. This makes them ideal not only for stationary use in production facilities, but also for mobile applications or temporary storage and transport.

When not in use, the heating jackets can be folded and stored compactly, taking up minimal space. They are lightweight, durable, and can be reused across multiple IBCs. The polyester outer shell and the internal insulation layer ensure both robustness and thermal efficiency, while the integrated digital control unit allows for precise temperature settings.

Depending on the model, our IBC heating jackets are suitable for temperature ranges between 0 °C and 40 °C, with some versions supporting temperatures up to 90 °C. HEating performance of up to 3 x 1000 watts ensures a rapid and effective heating process, even with highly viscous or dense substances.

Specialized IBC Heating Jackets for Food and Pharmaceutical Use

In industries where hygiene and material compatibility are paramount, such as the food and pharmaceutical sectors, we offer heating jackets that are specifically designed for direct contact with sensitive substances. These models are made from silicone-coated glass fiber fabric and feature high-quality glass fiber insulation. They meet the requirements of protection class IP54, ensuring a high level of safety and cleanliness during use.

Thanks to the precise temperature control provided by digital thermostats, substances such as glucose, syrup, chocolate, butter, oils, and flavoring agents can be heated gently and uniformly without the risk of overheating or product degradation. These jackets are ideal for preparing ingredients for further processing or packaging while maintaining strict quality standards.

Base Heaters for Faster Heating Performance

In addition to side heating jackets, MEILLER also offers powerful base heaters that are installed between the frame and the bottom of the IBC. These heating systems are especially useful when faster heating times or higher temperature ranges are required.

Our base heaters are made of heat-resistant silicone and equipped with advanced PT100 sensors for precise temperature monitoring. With a heating capacity of up to 2700 watts, they can heat the contents of a 1000-litre IBC within approximately 40 hours, depending on the material and starting temperature. These base heaters are designed for temperature ranges from 0 °C to 150 °C and offer protection class IP64, making them suitable for demanding environments.

For optimal results, we recommend combining base heaters with side heating jackets and insulation accessories, as this setup ensures an even temperature distribution and minimizes heat loss.

Optional Accessories for Enhanced Thermal Efficiency

To further increase the efficiency of the heating process and prevent unnecessary energy loss, MEILLER offers a range of complementary insulation products. Our IBC insulation hoods and covers are made from high-performance materials such as nylon, Cordura, and aluminium composite. These materials not only provide exxcellent thermal insulation but are also durable and, in some cases, food-safe.

By using an insulation hood or cover in combination with a heating jacket or base heater, heat retention is significantly improved – especially in the upper area of the IBC, where most heat typically escapes. We also offer a waterproof PVC cover with a transparent top section, allowing for visual inspection without the need to remove the insulation.

Explosion-Proof (ATEX) IBC Heating Jackets

For applications in hazardous environments, such as in the chemical industry or in storage areas with flammable substances, MEILLER offers explosion-proof heating jackets in accordance with ATEX standards. These special IBC heaters are suitable for use in Zone II hazardous areas and meet the highest safety requirements.

Our ATEX-compliant solutions include heating jackets for both 640-liter and 1000-liter containers, along with compatible insulation hoods, explosion-proof temperature controllers, and PT100 sensors. These systems provide safe, reliable heating without compromising on performance or compliance.

Summary: IBC Heating Jackets from MEILLER – Efficient, Safe, and Tailored to Your Needs

Whether you’re processing viscous food products, storing frost-sensitive liquids, or working in potentially explosive environments, IBC heating jackets from MEILLER offer a versatile and efficient heating solution. Our systems are:

• Tailored to industrial requirements,
• Designed for reliability, precision, and ease of use,
• Available in various sizes and configurations,
• Supported by a full range of accessories for enhanced performance and safety.

Trust MEILLER for high-quality IBC heating solutions that keep your materials in optimal condition and your processes running smoothly.